Photo Gallery:
SPIN-YACHT: EXPERIENCE IN ALARM MANAGEMENT
Alarms AUTO discharge PLC Spin-Yacht  
CommentEmail article:Print Texts Salvador Doménech
1. Introduction2. More info
The Spin-Yacht alarm module integrates all of its functions within a handful of displays. It allows you to make the most of the broad range of possibilities that programmable logic controllers (PLC’s) offer for the care and service of a yacht. Salvador Doménech.
To be able to count on a proper monitoring and management system for the various alarm situations that can occur on board benefits a yacht’s safety and greatly aids the captain, or any other person in charge, in carrying out daily functions. Even though the regulations only require a system of this sort in yachts of over 24 meters in length, any yacht with a certain level of complexity tends to resort to some type of assistance in this sense. The Spin-Yacht system alarm module collects varied information by way of a network of sensors arranged throughout the boat and presents this information with the help of an easy-to-use interface, a screen display software through which it is also possible to send specific commands to various types of equipment. An interesting aspect of this screen display interface is that it can also project closed circuit television images from the engine room or the yacht’s perimeter. A prime example, the system that we will look at here centers on essential aspects of the bilge pumps in different independent areas of the boat, gray and black water tank levels, the yacht’s navigation lights and hydraulic pressure in the rigging rams, providing an alternative means to interact with the equipment, the generators and the exterior lighting sources from one same point. In this specific case there are two control screen displays, one at the chart table and another integrated into the starboard pedestal. It is a custommade configuration in accordance with the yacht’s necessities and carried out at the skipper’s suggestion which, as it is based on standard PLC+SCADA elements, is capable of being modified or of becoming more extensive in the future. The application of an economy-minded principle is seen here in its present configuration thanks to which the number of screen displays and the use of analogical and digital input and output modules have been kept to a minimum. As an example, it can be emphasized that thanks to this implantation the exterior lighting display has been eliminated, this being a typical source of problems due to the aggressiveness of the marine environment, and the quality of information that traditional systems supplied has been improved.
GENERAL DESCRIPTION
The application is star ted by clicking on a direct access icon situated on your desktop. Optionally, it can be included in the Windows Start menu and be configured to start automatically each time you turn on your PC. Once the SCADA application is running the main display will appear on the screen, which can also be minimized. The Scada program resides in the yacht’s PC’s. The communication between the PC’s and the PLC is carried out by means of an ethernet network with the elements of this network being connected through a switch located beside the PLC. In order for the PC’s and the PLC to be properly connected, they should be configured with the specified IP addresses. In order for the Scada program licenses to function properly, a USB key should be installed in each PC. Connected to the PLC are sensors whose change of state is used to set off an alarm. The PLC program is the one that detects changes and filters them, eliminating any false readings. If the program determines that the change of state is valid, the corresponding alarm is generated. The outputs necessary to control the lights, generators and discharge pumps for the water tanks are also connected to the PLC. In addition to the digital signals, five analogical signals corresponding to hydraulic pressures are connected to the PLC. The PLC and the screen display communicate to each other. The alarm information is transmitted from the PLC to the screen display. As soon as the PLC detects an alarm, it is reflected in a graph. A lighted indicator is displayed and the alarm is summarized in an entry in the table of alarms.
MONITORING APPLICATION
At the top of all the screen displays are the buttons to use when changing to the other screen displays. By touching the corresponding area the rest of the application’s displays can be accessed.These screen displays are: main, gray/black water system and bilge pumps, generators and lights, hydraulic system and alarms. The button corresponding to the activated display is shown in blue.The date and hour of the system are seen on the main screen display. The button used to close the application and return to the operating system via user confirmation is also seen on this screen display. In addition to the screen display presentation, the alarms are represented using lighted indicators connected directly to the PLC. One indicator corresponds to each alarm .The indicators are illuminated as long as the alarm remains activated. Two more signals are used to warn of an alarm : a blinking light and an acoustic warning. As soon as an alarm goes off, the blinking light and acoustic warning are activated simultaneously. One of the PLC’s inputs is meant to be connected to a button to acknowledge the alarms. If the button is pushed, the acoustic warning is shut off and the blinking light stops blinking and becomes steady. This light remains activated until the cause of the alarm disappears. In the Scada application the alarm button on the menu indicates that there is an alarm activated. If the button is red, there is an alarm activated. If it is blinking, the alarm has not yet been acknowledged. On the alarm screen display there is an alarm acknowledgement button which serves the same purpose as that of the external button. In the diagrams, the alarms are represented by means of a blinking red frame around the signal that caused the alarm.
ALARMS
In this display a list of system alarms is presented in table format. The following states of alarms are distinguished: Inactivated. When the cause of the alarm no longer exists. If acknowledgement of the alarm is still pending, the text is displayed in white. Once acknowledged, the alarm disappears. Activated. When the alarm activated and has not yet been acknowledged. The activated alarm appears in the summary of alarms written in red. The alarm remains activated until it disappears or becomes acknowledged. To acknowledge an alarm the ACK button on this display must be pressed or the external acknowledgement button. Acknowledged. The text of the acknowledged alarm is displayed in green. It remains on the screen until the cause of the alarm disappears. The date and the hour displayed are the moment that the alarm was activated.
GRAY/ BLACK WATER SYSTEM AND BILGE PUMPS
On the left side of this screen display the gray and black water tanks are depicted. In the center a plan view is displayed with indicators for the bilge pumps, and on the right side is the information corresponding to these bilge pumps. Each of the gray and black water tanks has three level sensors connected to it measuring low, medium and high levels. These levels are displayed by means of animation, recreating the filling of the tanks. Below each tank there is a discharge mode selector for each tank:
-STOP: empty tank function not activated.
-Discharge ON: empty tank function is begun immediately and the pump is started up. It will remain activated until the low level is reached (timed in order to ensure the complete emptying of the tank). Once the discharge is finalized the system will return to STOP mode.
- AUTO discharge: empty tank function is begun in the automatic mode. The pump will start up the moment that the medium level is detected and will remain activated until the low level is reached (timed in order to ensure the complete emptying of the tank). Once the discharge is finalized the system will remain in Auto discharge mode so that when medium level is detected again the discharge sequence will be started all over. At the top of each tank a chart is displayed in which the alarms of each tank are portrayed.Touching this chart will open the configuration window that allows the tank alarms to be enabled or disenabled and the parameter of maximum discharge time to be configured. If the alarms are disenabled, the chart will become shaded . Once an alarm is activated, its indicator turns red. A running pump will be represented in the diagram with a green pump symbol. During discharge, a stopped pump will be represented in the diagram in yellow and a running pump in green.
BILGE PUMPS
In the center a plan view is displayed with indicators for the bilge pumps and their position. These indicators depict their state by means of color: gray, for an inactivated bilge pump; orange, for a running bilge pump (run signal); and red, for high level at bilge pump (HiHi signal). On the left side the char ts are displayed with the signals and alarms of each bilge pump. Each pump has a start up counter which counts the number of times that the bilge water detector is activated. If the alarms are disenabled, the charts become shaded. Once an alarm is activated its indicator turns red. By touching on this chart the bilge pump configuration screen display is accessed, in which the following actions are allowed :
-Set the counter back to zero by pressing the reset button.
-Enable or disenable the HiHi alarm. This alarm will be activated once the bilge pump’s HiHi signal is detected.
-Enable or disenable the continuous running time and frequency alarms. -Set activations per hour parameter used to generate frequency alarm.
-Set continuous running time parameter, used to generate continuous running time alarm.
GENERATORS, LIGTHS AND HYDRAULIC SYSTEM
The control of the generators, navigation lights and exterior illumination is accessed on this screen display. Whether the navigation lights are on or off is shown in the diagram in the center of the display. These signals can be turned on and off by way of buttons with led indicators. By pressing the switch, they are turned on or off. Some of these switches are interlock switches (once released the same state is maintained as when being pushed) and some of these switches are direct switches (activated while being pushed, deactivated when released). For the generators there is a RUN switch and a STOP switch for each of the generators. Furthermore, the state of each one is displayed by lighting up the run and stop tags. For the navigation lights there are three switches to turn on and off: navigation lights (Port, Starboard and Sternlight), under power light, anchor riding light. In the boat’s silhouette in the center of the screen, the lights light up when turned on and go out when turned off. Furthermore, when the PLC receives the signal that a light has gone out unintentionally, the corresponding alarm is generated and is indicated by means of a blinking red outline around the switch and the indicator of the corresponding light. For the outside lighting there are six on-off switches: spreaders, deck floodlights, boom, cockpit perimeter, bimini top and underwater floodlight. They can also be turned on and off by switches not connected to the PLC. Finally, on the hydraulic system screen display a front view is shown and the five pressures corresponding to the analogical signals for pressure of the five hydraulic rigging rams, with numerical indicator and level gauge.They are: backstay, clew outhaul, vang, cunningham and fore halyard.
Special Thanks to: Marc Colls, skipper of S/Y Concordia.
Joan Orellana, project manager at Spin SA.
Nicolás Molina, general manager of Medenisa distributors of Spin- Yacht.
1. Introduction2. More info
To leave a comment register or login if you are already a user..
Publicaciones online de MC Ediciones, S.A.MC Ediciones
© 2008 MC Ediciones, S.A. | Powered by Newcomlab